DESIGN AND DEVELOPMENT

Turning Ideas into Reality

Our Concept to Creation Team is ready to help you undertake a wide variety of new product development and technology transfer programs, including complex surgical and medical devices, drug-delivery platforms, and custom diagnostic consumables.

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CUSTOM NEEDS DEMAND CUSTOM SOLUTIONS

We excel in front-end design and development, from ideation through design optimization. This ensures we create eye-catching custom packaging designs that suits the product, stands out on crowded shelves, performs as intended, and is cost effective to produce, all the while staying aligned with sustainability targets.

medical sprayer designs

Front-End Design Services

With integrated organizational capabilities and a single point of contact for your project, we help mitigate project risks and delays during the creative design phase.

  • Deep expertise in part design and evaluation
  • Industrial design using a suite of creative software tools
  • Certified advanced 3D CAD expertise
  • Design for Manufacture and Assembly (DFMA)
  • Materials science and barrier property expertise
  • Technology scouting
  • Human factors and ergonomic assessment
  • Design for sustainability principles
engineer working on medical component design

Complete Development Services

We implement advanced technologies to fast-track development and analyze designs, enabling you to get market feedback and allowing us to anticipate processing and performance problems. Our close collaboration and real-time interaction with your team results in superior outcomes during product development.

  • Design for Manufacturing and Assembly (DFMA)
  • Failure Modes and Effects Analysis (FMEA)
  • Mold flow analysis
  • 3D part printing
  • CT & 3D scanning
  • Rapid prototyping capabilities
  • Secondary Packaging (Case/Pallet) optimization
  • Process optimization, verification, and validation
  • Accelerated Aging and Shelf-Life Testing
  • Low volume production
  • Clinical trial and market launch support

From Concept to Creation

Innovation begins in our Concepts to Creation Studio, where ideas are transformed into market-ready packaging solutions. Our experienced team partners with you from initial concept through commercialization, combining industrial design, engineering expertise, and project management to develop packaging that performs as beautifully as it looks. By bringing design, tooling, and manufacturing experts together early in the development process, we balance aesthetics, functionality, manufacturability, and cost in real time. This collaborative approach minimizes design revisions, accelerates time to market, and delivers high-quality packaging solutions that meet your performance, brand, and production goals.

PHASE 1

DEFINE THE NEED

two woman talking and reviewing document

Define the Need

We begin by obtaining an in-depth understanding of your needs and the needs of your end users to set the foundation for our mutual success.

PHASE 2

Ideation

Man presenting about medical device concept selection

Ideation

We combine a thorough understanding of your success criteria with our technical expertise and innovation capabilities to deliver creative design options by optimizing the manufacturing process with the success of the end product in mind.

PHASE 3

Design & Development

Man looking at device imaging machine

Design and Development

We live and breathe Design for Excellence (DFX) principles, including Design for Manufacture and Assembly (DFMA) and Design for Six Sigma (DFSS). Our in-house modeling, simulation, and additive manufacturing capabilities help rapidly move your project from concept to 3D design to a physical prototype.

PHASE 4

Design & Process Optimization

Woman looking at full color medical device prototype

Design and Process Optimization

Our Innovation & Design Centers and our quantitative and qualitative testing enable us to deliver prototype tools and benchtop assembly equipment that drive accelerated design and process optimization, verification, and validation.

PHASE 5

Manufacturing

Rows of Medical equipment stations

Manufacturing

Our manufacturing team works alongside our design team to seamlessly transfer product and process knowledge. This enables us to scale up quickly, efficiently, and robustly and reduces your time to market.

PHASE 6

Continuous Improvement

Two men working on medical machine with tablet

Continuous Improvement

Throughout the life of your product, we diligently and tirelessly pursue product, process, and supply chain improvements to create greater value for our customers.

two woman talking and reviewing document

Define the Need

We begin by obtaining an in-depth understanding of your needs and the needs of your end users to set the foundation for our mutual success.

Man presenting about medical device concept selection

Ideation

We combine a thorough understanding of your success criteria with our technical expertise and innovation capabilities to deliver creative design options by optimizing the manufacturing process with the success of the end product in mind.

Man looking at device imaging machine

Design and Development

We live and breathe Design for Excellence (DFX) principles, including Design for Manufacture and Assembly (DFMA) and Design for Six Sigma (DFSS). Our in-house modeling, simulation, and additive manufacturing capabilities help rapidly move your project from concept to 3D design to a physical prototype.

Woman looking at full color medical device prototype

Design and Process Optimization

Our Innovation & Design Centers and our quantitative and qualitative testing enable us to deliver prototype tools and benchtop assembly equipment that drive accelerated design and process optimization, verification, and validation.

Rows of Medical equipment stations

Manufacturing

Our manufacturing team works alongside our design team to seamlessly transfer product and process knowledge. This enables us to scale up quickly, efficiently, and robustly and reduces your time to market.

Two men working on medical machine with tablet

Continuous Improvement

Throughout the life of your product, we diligently and tirelessly pursue product, process, and supply chain improvements to create greater value for our customers.

Other Capabilities

SET YOUR POSSIBILITIES INTO MOTION

Experience the fresh thinking, engineering edge, and customer focus that helps you advance.

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